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GGB

EV (Electric Vehicles)

Driving the Future of Electric Vehicles

The rapid transition to electric vehicles (EVs) marks a pivotal moment in the automotive industry, with innovations reshaping the way we drive, power, and interact with transportation. However, as the EV market grows, so do the design challenges engineers face.
Global commitments to reduce carbon emissions are accelerating the adoption of EVs. By 2030, analysts predict that EVs will account for over 50% of all new car sales globally. This transition is reshaping the supply chain and engineering demands, particularly around efficiency and sustainability. 
 

Battery performance remains a key focus, with trends leaning toward solid-state batteries, increased energy density, and faster charging capabilities. Engineers must optimize vehicle designs to integrate new battery technologies without compromising safety or durability. Weight reduction is critical in EVs to maximize driving range. 
Automakers are adopting lightweight materials like aluminum, composites, and advanced polymers, pushing design engineers to ensure these materials meet strength, reliability, and cost-effectiveness requirements. 
Thermal control is crucial to maintain optimal performance for batteries, inverters, and other critical components. Innovative solutions are required to address thermal challenges without adding weight or complexity. 
With increasing focus on sustainability, EV manufacturers are looking to design components that are recyclable and reduce environmental impact. Performance, weight, and component longevity need to be balanced. This requires careful material selection and advanced design processes.
At GGB, we are committed to driving innovation by providing the high-performance materials and solutions that engineers need to overcome these obstacles. Together, we can accelerate EV transformation, delivering vehicles that are efficient, sustainable, and built for the future.

Applications

  • E-Motors
  • Powertrain
  • Battery Cooling
  • E-coupler/reducer
  • E-Axles
  • Drive by wire
  • Power steering systems
  • Wheel disconnect / motor disconnect systems
  • Motion control, precise position control, propulsion
  • Battery cooling systems
  • Heat pumps / E-compressors
  • Hydrogen fuel systems
  • Clutches, hubs, and power transfer units

The GGB Advantage

 

Addressing Friction and Energy Loss

Friction is one of the largest sources of energy loss in electric vehicles, accounting for more than 50% of total energy losses. GGB’s low-friction, high-performance materials are specifically designed to reduce these losses, enhancing the overall energy efficiency of electric powertrains.
 

Reduce Noise for a Comfortable Driving Experience

Unlike internal combustion engine (ICE) vehicles, EVs operate with minimal engine noise, making other sounds—such as bearing friction and motor vibrations—more noticeable. Engineers must address these challenges to enhance vehicle comfort. GGB’s advanced bearing solutions minimize friction and vibration, ensuring smooth, quiet operation for an improved driving experience.
 

Reliable Performance in Dry and Lubricated Conditions

GGB materials are designed for reliable performance even in dry start conditions, where traditional lubricants might fail. Additionally, they are engineered to work seamlessly with advanced lubricants and additives, ensuring compatibility across various systems for optimal efficiency and longevity.
 

Improved Wear Resistance for Longevity

GGB’s advanced materials provide superior wear resistance, extending the lifespan of components and reducing the need for frequent maintenance. This enhanced durability ensures improved system reliability, minimizing downtime and reducing long-term operational costs.
 

Heat Resistance for Reliable Powertrain Performance

GGB bearings and coatings are designed with exceptional heat resistance, ensuring optimal thermal management in electric powertrains and battery modules. This capability supports efficient heat dissipation, helping maintain the reliability and performance of critical components in high-temperature environments, enhancing the overall lifespan and effectiveness of EV systems.
 

Lightweight Materials for Enhanced Efficiency

GGB’s lightweight materials enable compact, high-performance component designs that improve power density and overall efficiency. By reducing vehicle weight, these solutions contribute to extended battery range and enhanced energy savings, making EVs more efficient and sustainable.
 

Enhancing the EV Driver Experience

The advanced noise and vibration reduction properties of GGB’s tribological materials ensure a quiet cabin environment, enhancing the luxury feel of EVs. GGB is committed to providing environmentally friendly, lead-free products that go beyond compliance with regulations like RoHS and ELV. This supports manufacturers in meeting sustainability goals while delivering high-performing vehicles.